Monitoring total organic carbon (TOC) (i.e., organics monitoring) is an excellent method for ensuring your industrial processes are under control and your equipment is protected. The goal is to monitor processes easily and effectively so that you’re ready to take action when there’s an issue or compliance concern. In industrial facilities, water is used throughout process steps, is discharged, and/or is used as an ingredient. Deploying TOC analysis for organics monitoring provides opportunity to improve resource use, reduce costs, and ensure that quality, compliance, and operational objectives are met.
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At some point, process upsets will occur, so the earlier you know, the earlier corrections can be made to prevent larger problems from developing. Regardless of whether the concern has to do with leak detection, preventing product loss, or avoiding regulatory fines, TOC monitoring is a powerful tool – when the correct technology and support are utilized.
The operation of instruments used for monitoring purposes must be seamless, with simple maintenance and troubleshooting. Alternatively, you risk system downtime or product loss rather than maximizing production and meeting regulations.
The Sievers team has been providing TOC expertise to thousands of customers around the world for more than thirty years, improving their operations and enabling them to have confidence in their organics monitoring program.
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Outlined below are five ways to improve your organics monitoring program:
1. Choose the Most Suitable Tool for Your Application Needs.
Samples are not always created equally, and neither are TOC technologies. Therefore, it is crucial to decide the best tool for your application and make sure the technology is fit for purpose.
For example, in several industrial TOC monitoring applications, incomplete oxidation or the inability to process difficult-to-oxidize substances can mean inaccurate results, instrument plugging, or further maintenance.
You may not be confident that you are receiving complete TOC recovery or feel that you may be catching a leak, excursion, or change in process. By selecting TOC technology that is able to handle difficult process streams, you gain peace of mind and know that you will catch any process deviations.
2. Gain Confidence with Reliable Data.
TOC data is only useful when it is reliable. You should not have to worry about instrument failure, the status of your consumables/reagents, or if the correct parts are replaced during routine maintenance.
A reliable analyzer provides accurate measurements, is easy to maintain, and also provides self-diagnostics, smart sensors, and automated functions like rinsing and verification.
Options and features tailored to the application can improve accuracy, response time, sample handling, and, ultimately, performance – ensuring that you know what has occurred in the system. An easy-to-use and easy-to-maintain analyzer that maximizes uptime and takes the worry out of consumables will provide you with confidence in your data, so you are ready to act.
3. Reduce Costs with Infrequent and Automated Calibration.
Any piece of instrumentation will require calibration, validation of the monitoring systems, and verification of performance. However, frequent calibration requirements result in analyzer downtime and the loss of important data.
A robust design can reduce the calibration frequency, which reduces maintenance costs and resources and increases uptime. Automated calibration and check standards help to ensure performance and maximize uptime by removing uncertainty and worry about your instrument status.
4. Simplify Maintenance and Reduce Downtime.
Routine maintenance should not be a challenge to perform or demand extensive training. Uncomplicated, modular instrument design is simple to navigate, making preventative maintenance easier to perform and preventing break-fix scenarios.
5. Receive Ongoing Support from TOC Experts.
From technology selection to implementation and routine use, users should be confident in choosing, operating, and maintaining the best TOC analyzer for their specific needs.
When it comes to determining configuration needs and customizing a solution, TOC expertise is a must. Additionally, ongoing support from your TOC manufacturer enables you to resolve minor issues before they ramp up. When you partner with TOC experts for commissioning, preventative maintenance, method development, and on-site repairs, you are ensuring that your monitoring program is built for success.
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What you expect from a powerful organics monitoring program
When process upsets occur, users need a reliable monitoring tool that they can count on. Without the correct tool for your application, you risk missing important data or being unable to trust the alerts. This can result in product loss, equipment failure, quality concerns, downtime, regulatory fines, and other challenges that could have been minimized or avoided.
TOC monitoring is a proven method for detecting process upsets in a wide range of applications and can provide peace of mind that you will know when there is an issue.
With the right organics monitoring tool, you can feel confident and focus on other priorities while allowing your TOC instrument to do its job. You will know that your TOC instrument is reliable, robust, and responsive and that the information you need will be there when you need it.
Want to feel confident that you are catching process upsets with a tool that is robust, reliable, and responsive? Learn how Sievers TOC analyzers can provide peace of mind for industrial process monitoring.
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This information has been sourced, reviewed, and adapted from materials provided by Veolia Water Technologies & Solutions.
For more information on this source, please visit Veolia Water Technologies & Solutions,