Composites for Stronger Seawall Replacements

Mira Bay, situated in Apollo Beach, Florida, is a large residential community comprising 1,700 homes. The community recently completed a project to replace failing marine infrastructure components with a new seawall.

Composites for Stronger Seawall Replacements

Image Credit: Strongwell Corporation

The community engaged CMI to present a turnkey solution in a new system that incorporated the failing system, minimizing construction costs, demolition, and handling.

Composites for Stronger Seawall Replacements

Image Credit: Strongwell Corporation

To avoid corrosion-prone materials, CMI proposed using UltraComposite® sheet piling with the engineer of record, Cardno, and Liebl & Barrow Structural Engineering.

UltraComposite® sheet piling is an industry-proven product with numerous installations within the residential and commercial seawall markets across the country. It is rust-free, lightweight, high-strength, and UV-protected. This means lower costs over the product lifetime in addition to upfront savings seen in installation and transportation expenses.

Strongwell produced 32,000 linear feet of fiberglass sheet piling for this project for CMI. Contractors Florida Structural Group and Earth Tech Enterprises worked together, completing the project in phases over 18 months because of the challenges of numerous retaining walls, utilities, docks, pools, and boat hoists. The migratory patterns of endangered species also had to be considered during construction.

Source: Strongwell Corporation

TECHNICAL DATA
Product: Replacement Seawall
Process: Pultrusion
Materials & Sizes:
  • CMI UltraComposite UC 30:
    • 18" x 8" Interlocking Z Profile
For: CMI Limited Co.
User: Mira Bay Residents

 

Due to the community's location, CMI coordinated truck-to-barge deliveries to save time, labor, and yard stocking issues. The failing seawall was incorporated with the fiberglass composite system using a concrete cap for greater fortification. The cap retains fresh earth anchors to stabilize the new wall sections, which reached heights of up to 9 feet in some areas.

Composites for Stronger Seawall Replacements

Image Credit: Strongwell Corporation

Composites for Stronger Seawall Replacements

Image Credit: Strongwell Corporation

The community was pleased with the result and the logistics, materials, and craftsmanship of all parties involved. With this new seawall system, they can look forward to many years of uninterrupted service.

Image

This information has been sourced, reviewed and adapted from materials provided by Strongwell Corporation.

For more information on this source, please visit Strongwell Corporation.

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