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Refractory technology for the power industry has changed with the evolution of new demands for power and economic and environmental concerns. A wide variety of materials are available for use in industrial boilers, package boilers, cyclone boilers, waste-to-energy units, CFB's, ash hoppers and others.
Boilers
A boiler is a device used to burn fuel such as coal to superheat water to create steam. Shown below is a basic schematic of a boiler and its various parts.
Schematic of a boiler.
Ash Hopper Refractories
Ash hopper service includes a number of conditions, which can be detrimental to a refractory lining. Refractories used in this service must show good resistance to a variety of destructive conditions.
- Airborne particulate generated during combustion can cause severely abrasive conditions.
- Slag can fall into the hopper in large chunks called "clinker". The impact of this clinker upon the refractory can be quite severe.
- In the case of wet-bottom ash hoppers, the splash generated by falling clinker can introduce severe thermal shock.
- Products installed in ash hoppers can be cast, gunned or sprayed.
Refractory |
Notes |
Tufshot LI |
Service Classification - Less Severe
Installation Method - Gun
Impact Resistance - Good
Thermal Shock Resistance - Fair
Abrasion Resistance - Fair |
Tufshot LI |
Service Classification - Less severe
Installation Method - Cast
Impact Resistance - Good
Thermal Shock Resistance - Fair
Abrasion Resistance - Fair |
Lo-Abrade G |
Service Classification - Severe
Installation Method - Gun
Impact Resistance - Excellent
Thermal Shock Resistance - Good
Abrasion Resistance - Good |
Versaflow 45 Plus |
Service Classification - Severe
Installation Method - Cast
Impact Resistance - Excellent
Thermal Shock Resistance - Fair
Abrasion Resistance - Good |
Versaflow Thermax Plus |
Service Classification - Most Severe
Installation Method - Cast
Impact Resistance - Excellent
Thermal Shock Resistance - Excellent
Abrasion Resistance - Excellent |
Versagun Thermax Adtech |
Service Classification - Most Severe
Installation Method - Gun
Impact Resistance - Excellent
Thermal Shock Resistance - Excellent
Abrasion Resistance - Good |
Greentec 170 LG |
Service Classification - Most Severe
Installation Method - L.C Gun
Impact Resistance - Excellent
Thermal Shock Resistance - Good
Abrasion Resistance - Excellent |
This information has been sourced, reviewed and adapted from materials provided by ANH Refractories Europe.
For more information on this source please visit ANH Refractories Europe.