Sep 20 2012
Topics Covered
IntroductionComposition
Introduction
Tin bronzes or copper tin alloys are well known for their corrosion resistance property. UNS C90200 to C91700 are designations allotted to cast tin bronzes.
Tin bronzes are more ductile and stronger than semi red and red brasses. They have low friction and high wear resistance when placed against steel. The structure of alpha copper is retained by tin bronzes containing 15.8% of tin.
Tin is considered as a solid solution strengthener in copper despite its low solubility in copper under room temperature. These copper tin alloys are hence regarded as single phase alloys due to slow transformations or absence of transformations under the room temperature.
Lead plays a significant role in tin bronzes as it helps in improving pressure tightness and machinability and also decreases ductility and tensile strength of the tin bronzes. A balance in strength and machinability of the tin bronzes can be obtained by adjusting the composition in the tin bronzes. Tin bronzes that are high leaded comprise a slow fail mechanism that prevents seizing and galling on a temporary basis. During the operation of this mechanism lead leaks out of the alloy and gets smeared over the journal’s surface.
UNS C92200-C94500 are designations allotted to the cast leaded tin bronzes. The cast tin bronzes have a microstructure provided with cored dendrites. These dendrites are capable of increasing tin because of their composition gradient.
The nonleaded materials along with lead particles in the inter-dendritic boundaries have a microstructure that is similar to that of the leaded tin bronzes. The lead solidifies as pure lead in the grain boundaries and does not solidify in solid copper.
Tin bronzes are used in fittings, bearings, piston rings, gears and valves.
Composition
The composition of leaded tin bronze cast alloys is outlined in the following table.
Copper Alloy No. |
Cu |
Sn |
Pb |
Zn |
Fe |
Sb |
Ni |
S |
P |
Al |
Si |
Mn |
Other Named Elements |
Status |
Inactive Date |
C922001 |
86.0-90.02 |
5.5-6.5 |
1.0-2.0 |
3.0- 5.0 |
.25 |
.25 |
1.03 |
.05 |
.054 |
.005 |
.005 |
- |
- |
Active |
|
C922101 |
86.0-89.02 |
4.5-5.5 |
1.7-2.5 |
3.0-4.5 |
.25 |
.20 |
.7- 1.03 |
.05 |
.034 |
.005 |
.005 |
- |
- |
Active |
|
C922201 |
86.0-88.02 |
5.0-6.0 |
1.5-2.5 |
3.0-5.5 |
.25 |
- |
.50- 1.03 |
- |
.05 |
- |
- |
- |
- |
Active |
|
C923001 |
85.0-89.02 |
7.5-9.0 |
.30-1.0 |
2.5- 5.0 |
.25 |
.25 |
1.03 |
.05 |
.054 |
.005 |
.005 |
- |
- |
Active |
|
C923101 |
Rem.2 |
7.5-8.5 |
.30-1.5 |
3.5-4.5 |
- |
- |
1.03 |
- |
- |
.005 |
.005 |
.03 |
- |
Active |
|
C924001 |
86.0-89.02 |
9.0-11.0 |
1.0-2.5 |
1.0- 3.0 |
.25 |
.25 |
1.03 |
.05 |
.054 |
.005 |
.005 |
- |
- |
Active |
|
C924101 |
Rem.2 |
6.0-8.0 |
2.5-3.5 |
1.5-3.0 |
.20 |
.25 |
.203 |
- |
- |
.005 |
.005 |
.05 |
- |
Active |
|
C925001 |
85.0-88.02 |
10.0-12.0 |
1.0-1.5 |
.50 |
.30 |
.25 |
.8- 1.53 |
.05 |
.304 |
.005 |
.005 |
- |
- |
Active |
|
C926001 |
86.0-88.52 |
9.3-10.5 |
.8-1.5 |
1.3- 2.5 |
.20 |
.25 |
.73 |
.05 |
.034 |
.005 |
.005 |
- |
- |
Active |
|
C926101 |
Rem.2 |
9.5-10.5 |
.30-1.5 |
1.7-2.8 |
.15 |
- |
1.03 |
- |
- |
.005 |
.005 |
.03 |
- |
Active |
|
C927001 |
86.0-89.02 |
9.0-11.0 |
1.0- 2.5 |
.7 |
.20 |
.25 |
1.03 |
.05 |
.254 |
.005 |
.005 |
- |
- |
Active |
|
C927101 |
Rem.2 |
9.0-11.0 |
4.0- 6.0 |
1.0 |
.20 |
.25 |
2.03 |
.05 |
.104 |
.005 |
.005 |
- |
- |
Active |
|
C928001 |
78.0-82.02 |
15.0-17.0 |
4.0- 6.0 |
.8 |
.20 |
.25 |
.83 |
.05 |
.054 |
.005 |
.005 |
- |
- |
Active |
|
C928101 |
78.0-82.02 |
12.0-14.0 |
4.0-6.0 |
.50 |
.50 |
.25 |
.8- 1.23 |
.05 |
.054 |
.005 |
.005 |
- |
- |
Active |
|
C929001 |
82.0-86.02 |
9.0-11.0 |
2.0-3.2 |
.25 |
.20 |
.25 |
2.8- 4.03 |
.05 |
.504 |
.005 |
.005 |
- |
- |
Active |
|
1Cu + Sum of named elements, 99.3% min.
2In determining Cu min., Cu may be calculated as Cu + Ni.
3Ni value includes Co.
4For continuous castings, P shall be 1.5%, max.