Hardinge’s new Hauser™ 2000—the successor to the H35-400 version—is a universal jig grinder with established technical features, like automatic pallet changer (APC), automatic grinding tool changer (ATC), and automatic taper grinding.
The Hauser 2000 can be easily expanded to an autonomous grinding unit. It not only fulfills the market demand for integrated grinding and hard milling on a solo jig grinder but also allows additional enhancements in machining accuracy to fulfill upcoming needs. The dual-frame design is the main technical feature in the Hauser 2000. It significantly boosts the rigidity of the grinder and thus guarantees a uniform higher precision.
The machining head in this box-type design is centrally positioned inside the machine frame, thus allowing optimal control of machining forces. Virtually no transverse forces—the prerequisite for ultra-high geometric precision machining—are produced. Since the tool machining point is situated at the core of the machine, almost all effects of thermal expansion are prevented.
With considerably greater rigidity and higher dynamic axis movements, the Hauser 2000 provides the most optimal conditions for finishing with hard precision milling. This ultimately boosts productivity for the ultra-precise grinding procedures on the machine as well as for hard milling.
Technical Data
Source: Hardinge Inc.
| |
HAUSER 2000 |
| Work range |
|
| Range of adjustment X, Y |
550 x 300 mm |
| Vertical adjustment of grinding head (W) |
450 mm |
| Clearance between table top and U-axis reception face grinding motors |
745 mm max. |
| Clearance between table top and grinding motor reception nose (70HS) |
0-550 mm |
| Diameter ground in planetary mode, with grinding wheel Ø50 mm/70S: |
|
| grinding motor 70S in U-axis center position, automatic grinding mode |
144 mm (max.) |
| grinding motor 70S with extension plates, semi-automatic mode |
360 mm (max.) |
| Diameter ground in planetary mode, with grinding wheel Ø100 mm/40S: |
|
| grinding motor 40S in U-axis center position, automatic grinding mode |
194 mm (max.) |
| grinding motor 40S with extension plates, semi-automatic mode |
360 mm (max.) |
| Taper grinding, included angle, divergent and convergent (Option) |
120 degree max. |
| Table |
|
| Working surface |
650 x 432 mm |
| 6 T-slots, width |
10 mm |
| Permissible table load |
300 kg max. |
| Feeds |
|
| Table and saddle X, Y: |
|
| Machining speed |
0-4'000 mm/min |
| Traversing speed |
8'000 mm/min |
| Grinding spindle Z, C, U |
|
| Diameter of the spindle sleeve |
125 mm |
| Basic machine is prepared for use of the following grinding spindle speeds: |
|
| for electric grinding motor 40S, infinitely adjustable & programmable |
4'000-40'000 min-1 |
| for electric grinding motor 70S, infinitely adjustable & programmable |
9'000-70'000 min-1 |
| System to activate grinding turbine T13 |
up to 150'000 min-1 |
| C-axis planetary mode: |
|
| Planetary mode, infinitely adjustable and programmable |
1-350 min-1 |
| C-axis follow-up mode, AC servo drive |
up to 10 min-1 |
| Z-axis in alternating stroke mode: |
|
| Z-alternating stroke movement, infinitely adjustable |
Vmin. 0,500 mm/min |
| Z-alternating stroke movement, infinitely adjustable |
Vmax. 26’000 mm/min |
| Z-stroke frequency |
10 Hz max. |
| Z-stroke length, infinitely adjustable |
0.1 up to 170 mm |
| U-axis radial travel capacity (in CNC-mode) |
von –3 up to +47 mm |
All data is subject to change without notice
Features
Machine Options
- ATC automatic tool changer: ATC automatic tool changer with 22 magazine positions allows automatic machining with grinding wheels ranging from Ø3 to Ø50 mm
- Option with Fanuc 30i measuring probe: A measuring probe for the best automatic fit of work-pieces and for the establishment of measuring procedures
- Option with Fanuc 30i: Rotary and rotary tilting axes A and A-B axes in a custom-made model are available as extra units
- Option with Fanuc 30i taper grinding: Automated taper grinding using Z-U-axis interpolation
- Grinding motor: Grinding motor 70HS ATC with its extremely broad range of applications, from 9000 minute−1 to 70000 minute−1
- The grinding motor and its advanced design are essential to get optimal use of the grinding tool changer
- MSSMSS: Multi-sensor-system for automatic suppression of “air grinding” as well as for automatic grinding wheel calibration
- CBN dressing unit: CBN dressing unit with HF drive, for conditioning (dressing) resinoid and vitrified bond CBN grinding wheels
Controls
FANUC Series 30i
- Maximum number of paths: 10–15 path
- Maximum number of concurrent control axes: 24 axes
- Maximum total number of control axes:
- 72 axes (56 feed axes, 16 spindles)/15 path
- 96 axes (72 feed axes, 24 spindles)/10 path
Thanks to the major capability of this model, a sophisticated multi-axis machine tool can be realized. Due to several control axes, numerous machining procedures can be performed simultaneously. The five-axis machining function of the model is capable of machining complex shapes and has the flexibility to manage different kinds of machine tools.
FANUC Series 31i
- Maximum number of paths: 6 path
- Maximum total number of control axes: 34 axes
(26 feed axes and 8 spindles)
- Maximum number of simultaneous control axes: 4 axes
This represents the core model of FANUC CNC, delivering the world’s highest level of performance. With rich functions and highly precise, high-speed, and high-quality machining technology, it is ideal for a high-grade machining center.