Industrial Applications of Lightweight High Strength Composites

Toray offers a range of different thermoplastic resins with composites for addressing key requirements in applications such as consumer electronics, oil and gas exploration, transportation, medical and recreational products.

Composites have become the material of choice as a result of their low weight, competitive cost, and unique performance attributes.

Performance Composites

Composites are corrosion resistant, capable of high-temperature performance, and can be used for metal replacement. Carbon fiber prepregs enable lightweight and high stiffness in applications ranging from oil and gas to recreational products.

The increased performance of carbon fiber combined with cost-effective tailored epoxy resins offers a low cost/high strength combination.

Thermoplastic reinforced composites provide users with the ability to manufacture high volumes with low-cost thermoforming processes. Figure 1 shows an application of performance composites.

thermoplastic

Figure 1. Application of performance composites for industrial applications.

Materials Selection Guide: Performance Composites (Non-Aerospace Materials)

The materials selection guide for performance composites for non- aerospace materials is shown in Table 1.

Table 1. Materials selection guide for non-aerospace materials

Product Name Resin Type Tg Cure Temp/ Cure Time Description Key Resin Characteristics
Performance Thermoplastic Composites
Toray Cetex® TC910 PA6 392 °F/200 °C 392 °F/200 °C* • Ideal for automotive applications
• Solvent resistant
See data sheet for details.
Toray Cetex® TC920 Polycarbonate /ABS N/A N/A • Good surface cosmetics
• UL fire retardent
See data sheet for details.
Toray Cetex® TC930 Polyethylene 410 °F/210 °C 253 °F/123 °C* • Oil & gas applications such as pipe overwrapping See data sheet for details.
Toray Cetex® TC940 PET 509 °F/265 °C 392 °F/200 °C* • Good impact resistance See data sheet for details.
Toray Cetex® TC950 Polymethyl Methacrylate 385 °F/208 °C N/A • Used in orthodics
• Good cosmetic appearance
See data sheet for details.
Toray Cetex® TC9S0 Polypropylene 158 °F/70 °C 318 °F/159 °C* • Use in high impact applications like truck bodies See data sheet for details.

 

TenCate Advanced Composites

This information has been sourced, reviewed and adapted from materials provided by Toray Advanced Composites.

For more information on this source, please visit Toray Advanced Composites.

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