The FacilityPro® processor serves as the central hub in an environmental monitoring system. It interacts with cleanroom sensors, including particle and microbial monitors, while concurrently managing data buffering and verifying tolerances to trigger alarm activations.
FacilityPro 1010. Image Credit: Particle Measuring Systems
FacilityPro 3010. Image Credit: Particle Measuring Systems
FacilityPro 5010. Image Credit: Particle Measuring Systems
Industrial Automation Architecture
This embedded system, integral to industrial automation architecture, ensures robust reliability by overseeing sample control and facilitating communication with central software.
Three Versions
FacilityPro processors come in three versions, each equipped with distinct features tailored to accommodate a diverse array of system designs and applications:
- FacilityPro 5010
- FacilityPro 3010
- FacilityPro 1010
The FacilityPro SCADA NG server software or the FacilityPro SMART NG server module is compatible with all three versions of FacilityPro processors.
Benefits
- Tailored for pharmaceutical environmental monitoring
- Integrates and controls viable and nonviable sampling
- Maximizes efficiency and minimizes errors
- Ensures high data integrity
- Facilitates flexible integration
- Streamlines installation and validation processes
Features
- Compatible with either the FacilityPro SCADA server software or the FacilityPro SMART server module
- Compliant with 21 CFR Part 11 regulations
- Offered in three versions: FacilityPro 5010, FacilityPro 3000, and FacilityPro 1000
Applications
Surveillance of crucial environments, such as:
- Filling lines
- Blow-Fill-Seal
- Isolators and RABS
- Lyophilizer processes and transfer carts
- General cleanroom and facility monitoring
- Biosafety cabinets and flow hoods
FacilityPro 5010
An all-encompassing solution for system control, with modules housed within a standard 19″ rack.
Image Credit: Particle Measuring Systems
Processor Module
Source: Particle Measuring Systems
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Display |
6.5-in TFT LCD with resistive touchscreen |
Dimensions (l, w, h) |
13.5 x 19.0 x 8.75 in (34.3 x 48.3 x 22.3 cm), 5U height |
Weight |
34.5 lb (15.7 kg) |
Power |
100 – 240 VAC, 50 – 60 Hz, 600 W |
Operating Environment |
Temperature: 39 – 104 °F (4 – 40 °C); non-condensing |
Inputs/Outputs |
Up to 64 particle or microbial sensors
Digital (1 standard, 3 optional)
16 relay or digital outputs (configurable)
8 digital inputs
Analog (3 optional)
8 analog inputs 0-10 VDC or 4-20 mA
*Up to 4 digital or analog boards |
Pneumatic Module
Source: Particle Measuring Systems
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Dimensions (l, w, h) |
8 x 19 x 7.0 in (20 x 48.3 x 17.8 cm), 4U height |
Weight |
26.4 lb (12 kg) |
Power |
100 – 240 VAC, 50 – 60 Hz, 240 W |
Operating Environment |
Temperature: 39 – 104 °F (4 – 40 °C); non-condensing |
Sensors |
8 sensors, Airnet II or BioCapt |
Input/Output Module
Source: Particle Measuring Systems
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Dimensions (l, w, h) |
12.0 x 19.0 x 7.0 in (30.5 x 48.3 x 17.8 cm), 4U height |
Weight |
31.4 lb (14.2 kg) |
Power |
100 – 240 VAC, 50 – 60 Hz, 240 W |
Operating Environment |
Temperature: 39 – 104 °F (4 – 40 °C); non-condensing |
Inputs/Outputs |
Digital (1 standard, 3 optional)
16 relay or digital outputs (configurable)
8 digital inputs
Analog (3 optional)
24 analog inputs 0-10 VDC or 4-20 mA
*Up to 4 digital or analog boards |
Power Module
Source: Particle Measuring Systems
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Dimensions (l, w, h) |
14.0 x 19.0 x 5.25 in (35.6 x 48.3 x 13.3 cm), 3U height |
Weight |
22.3 lb (10.1 kg) |
Power |
380-480 VAC 3-ph, 50-60 Hz and 100-240 VAC, 50-60 Hz |
Operating Environment |
Temperature: 39 – 104 °F (4 – 40 °C); non-condensing |
FacilityPro 3010
A dependable data and I/O processor crafted specifically for compact systems.
Image Credit: Particle Measuring Systems
Source: Particle Measuring Systems
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Dimensions (l, w, h) |
6.2 x 19.0 x 13.2 in (15.8 x 48.3 x 33.5 cm) |
Weight |
27.5 lb (12.5 kg) |
Power |
100 – 240 VAC, 50 – 60 Hz, 350 W |
Inputs/Outputs |
Up to 64 particle or microbial inputs (configurable)*
16 relay or digital outputs (configurable)
8 digital inputs
8 analog inputs, 0 – 10 VDC or 4-20mA (optional) or
16 digital outputs/8 digital inputs (optional) |
FacilityPro 1010
A data processor devoid of integrated I/O, intended to deliver a dependable Ethernet interface for viable and nonviable sensors and to enhance existing ENODE-based systems.
Image Credit: Particle Measuring Systems
Source: Particle Measuring Systems
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Dimensions (l, w, h) |
5.7 x 9.0 x 2.6 in (14.5 x 23.0 x 6.5 cm) |
Weight |
2.5 lb (1.14 kg) |
Power |
120 VDC, 1.5 A |
Inputs/Outputs |
Up to 64 particle or microbial inputs |
Feature Comparison
Source: Particle Measuring Systems
|
FacilityPro 1010 |
FacilityPro 3010 |
FacilityPro 5010 |
Particle & microbial points
per processor |
Up to 64 particle or
microbial inputs |
Up to 64 particle or
microbial inputs |
Up to 64 particle or
microbial inputs |
Digital outputs (selectable
relay or 24 VDC) |
- |
16 |
Up to 128 in processor
(optional I/O module) |
Digital inputs |
- |
8 |
Up to 64 in processor
(optional I/O module) |
Analog inputs (optional) |
- |
8 |
Up to 192 in processor
(optional I/O module) |
Cubic meter algorithms |
✔ |
✔ |
✔ |
Tolerance checking |
✔ |
✔ |
✔ |
Recipe-driven sampling |
✔ |
✔ |
✔ |
Data buffer |
✔ |
✔ |
✔ |
Real-time microbial
monitoring |
- |
- |
✔ |
Vacuum and air flow
control |
- |
- |
✔ |
Microbial monitoring with
central vacuum |
- |
- |
✔ |